Gas Boosters

Gas Boosters - Maximator Air Driven Gas Pressure Booster Pumps

Maximator Air Driven Gas Boosters are suitable for the oil free compression of both gas and air. Maximator gas boosters are Pneumatic-Driven making them an excellent alternative to electrically driven systems as they can be used in explosion proof areas and with hazardous gases due to there being no heat, flame or risk of spark.

Gas pressure boosters are most commonly used for increasing gas pressures for the following:

  • High Pressure Gas Transfer From One Source To Another
  • Scavenging (to extract as much gas as possible from a cylinder)
  • Cylinder Charging
  • Gas Pressure Testing
  • Gas Blanketing
  • Gas Assist Injection Molding

Maximator gas boosters are most commonly used in high pressure applications utilizing industrial gases such as N2, argon, oxygen, CO2, helium, hydrogen, natural gas, and xenon. Most industrial gases can be compressed to pressures as high as 36,000 psi, however some gases become unstable at higher pressures such as oxygen which should not exceed a maximum pressure of 5,000 psi. Please notify HPT of the gases you will be compressing to ensure that the booster’s seal arrangement is compatible with the gas and to ensure that the gas can be boosted to the required pressure safely.

Please note that if you are powering the booster with either very dry air or nitrogen you are strongly advised to order your booster with a Dry Air Spool.

gas_boosters
Model Ratio Supply Pressure Outlet

Pressure

Stall

Pressure

Max

Cycle

Displacement

Per Cycle

Minimum Maximum
Single Acting, Single Stage
DLE2-1 2:1 0 psi 290 psi 290 psi 2Pa 100 56.2 cu in
DLE5-1 5:1 30 psi 725 psi 725 psi 5Pa 110 22.7 cu in
DLE15-1 15:1 100 psi 2,175 psi 2,175 psi 15Pa 130 7.4 cu in
DLE30-1 30:1 220 psi 4,350 psi 4,350 psi 30Pa 130 3.6 cu in
DLE75-1 75:1 500 psi 10,875 psi 10,875 psi 75Pa 130 1.5 cu in
Double Acting, Single Stage
DLE2 2:1 0 psi 580 psi 580 psi 2Pa + Ps 90 112.5 cu in
DLE5 5:1 30 psi 1,450 psi 1,450 psi 5Pa + Ps 110 45.5 cu in
DLE15 15:1 100 psi 4,350 psi 4,350 psi 15Pa + Ps 120 14.8 cu in
DLE30 30:1 220 psi 8,700 psi 8,700 psi 30Pa + Ps 120 7.3 cu in
DLE75 75:1 500 psi 21,750 psi 21,750 psi 75Pa + Ps 120 3.0 cu in
Double Acting, Single Stage, Double Air Head
DLE2-2 4:1 0 psi 60 psi 580 psi 4 Pa + Ps 90 112.5 cu in
DLE5-2 10:1 60 psi 1,450 psi 1,450 psi 10Pa + Ps 100 45.5 cu in
DLE15-2 30:1 145 psi 4,350 psi 4,350 psi 30Pa + Ps 100 14.8 cu in
DLE30-2 60:1 290 psi 8,700 psi 8,700 psi 60Pa + Ps 100 7.3 cu in
DLE75-2 150:1 650 psi 21,750 psi 21,750 psi 150Pa + Ps 100 3.0 cu in
DLE75-2-2100 150:1 660 psi 30,000 psi 30,000 psi 150Pa + Ps 100 3.0 cu in
8″ High Flow, Double Acting, Single Stage, Double Air Head
8DLE3 3.3:1 0 psi 580 psi 580 psi 3.3Pa + Ps 80 250 cu in
8DLE6 6.6:1 0 psi 580 psi 580 psi 6.6 Pa + Ps 80 125 cu in
Double Acting, Two Stage
DLE2-5 5:1 0 psi 0.8 x Pa 1,450 psi 5Pa + 2.5Ps 100 56.2 cu in
DLE5-15 15:1 30 psi 1.6 x Pa 4,350 psi 15Pa + 3Ps 110 22.7 cu in
DLE5-30 30:1 30 psi 0.5 x Pa 8,700 psi 30Pa + 6PS 110 22.7 cu in
DLE15-30 30:1 100 psi 7.5 x Pa 8,700 psi 30Pa +2Ps 120 7.4 cu in
DLE15-75 75:1 100 psi 2.5 x Pa 12,325 psi 75Pa + 5Ps 120 7.4 cu in
DLE30-75 75:1 220 psi 12.0 x Pa 15,225 psi 75Pa + 2.5Ps 120 3.6 cu in
Double Acting, Two Stage, Double Air Head
DLE2-5-2 10:1 0 psi 1.6 x Pa 1,450 psi 10Pa + 2.5Ps 90 56.2 cu in
DLE5-15-2 30:1 30 psi 3.2 x Pa 4,350 psi 30Pa + 3Ps 100 22.7 cu in
DLE5-30-2 60:1 30 psi 1.0 x Pa 8,700 psi 60Pa + 6Ps 100 22.7 cu in
DLE15-30-2 60:1 100 psi 15.0 x Pa 8,700 psi 60Pa + 2Ps 100 7.4 cu in
DLE15-75-2 150:1 100 psi 5.0 x Pa 21,750 psi 150Pa +5Ps 100 7.4 cu in
DLE30-75-2 150:1 220 psi 24.0 x Pa 21,750 psi 150Pa + 2.5Ps 110 3.6 cu in
DLE30-75-2-25 150:1 220 psi 24.0 x Pa 25,000 psi 150Pa + 2.5Ps 110 3.6 cu in
DLE30-75-2-30 150:1 220 psi 40.0 x Pa 30,000 psi 150Pa + 2.5Ps 100 3.6 cu in
Double Acting, Two Stage, Triple Air Head
DLE30-75-3-36 225:1 440 psi 30.0 x Pa 36,000 psi 225Pa + 2.5Ps 100 3.6 cu in

In conjunction with Maximator’s range of gas pressure boosters, HPT specializes in bundling these intensifiers into compact boot-strap solutions most commonly known as our MTNB series. High Pressure Technologies MTNB packages are light weight and inexpensive solutions for those who are restricted on the overall installation footprints or for those looking for the minimal components needed to have a small but fully functioning system. Our MTNB series are most commonly used with either N2 or O2 but can be used with other gases. The MTNB Nitrogen Booster Packages are capable boosting pressures to as high as 36,000 psi however the Oxygen Booster Packages are limited to a maximum pressure of 5,000 psi. All MTNB packages have the option of being bottle mounted.

High Pressure Technologies commits to providing you with a comprehensive range of Gas Booster Systems. No matter what your applications requirements are, HPT is here to provide you with a turnkey solution for your high pressure demands. Specializing in custom designed systems, High Pressure Technologies also offers a variety of system styles ranging from our boot-strap series (MTNB) used for applications requiring a compact & light weight solution or to the more commonly seen style of mild steel or stainless steel framed and/or enclosed systems (MTIG) designs that come with an engraved logic control panel and which are widely becoming recognized as the industries standardized system of choice.

  • Pressures to 36,000 psi for most gases and 5,000 psi for oxygen
  • Easy to install and operate
  • Compact, lightweight design
  • Single or double acting and two stage models
  • Double air head available in single and two stage boosters
  • No electrical power required
  • Requires no lubrication
  • Boosters are contaminant free
  • Units can be operated in series or parallel
  • Variety of pressure and compression ratios available
  • Low pressure gas reclaim from storage bottles
  • Oxygen boosting
  • Gas pressure and leak testing
  • Charging of accumulators
  • Boosting gas pressures from nitrogen or Oxygen generators
  • Nitrogen injection for molding machines
  • Breathing air systems for scuba and fire department tanks
  • Leak detection systems
  • Low pressure autoclaves
  • Typical Gases include air, nitrogen, helium, oxygen, carbon dioxide, nitrous oxide, neon, argon, hydrogen, carbon monoxide, methane, ethylene and natural gas. For any other gas please contact us for compatibility.

Industrial Applications of Maximator Gas Pressure Booster Pump.

HPT offers a complete range of Pneumatically Powered Gas Pressure Intensifiers which are commonly refereed to as Gas Boosters. The boosters are sized by their pressure amplification ratios and are categorized as either a “single stage”, “double acting”, “double air head” or a “two-stage” gas booster. The higher the ratio the higher the output
pressure of the booster.

Single Acting boosters only have one gas cylinder. Double Acting boosters have two identical gas cylinders that are plumbed in parallel for a higher output flow. A Double Air Head is the same as a Double Acting except that it also provides double the pressure ratio. For higher compression ratios (e.g. need to boost a low pressure gas source to a output pressure that is much higher) two-stage booster are recommended. Two Stage boosters have two different gas cylinders that are plumbed in series, each with a different ratio. Gas boosters are suitable for transfer and pressurization of a wide range of gases, e.g. Oxygen, Nitrogen, Helium, CO2, Hydrogen, Argon and Breathing Air. Be sure to let HPT know the gas the booster is being used with to ensure that no modifications are needed, that the correct seal package is selected and also to check if any special cleaning service is required.

Air-Driven Gas Boosters are an excellent alternative to electrically driven systems as they can be used in explosion proof areas and with hazardous gases due to there being no heat, risk of sparks or flame. There are thousands of Gas Boosters being used around the world for a variety of applications.

Gas Booster Systems

High Pressure Technologies Air Driven MTIG Gas Booster SystemHigh Pressure Technologies provides gas booster systems which are capable of compressing most gases including nitrogen, argon, helium and hydrogen up to 36,000 psi. Systems featuring special seals and cleaning can pressurize oxygen to 5,000 psi.

Maximator Gas Booster Systems are a compact and portable source for increasing gas pressures. These air driven gas booster systems are shipped assembled and fully tested, ready for turn-key installation. High Pressure Technologies offers Maximator air driven high pressure gas booster combinations in 1, 2, 3 or 4 stage arrangements as complete packages.